18 Jan

What On Earth Is A Clothing Supply Chain?

Whenever we buy a piece of clothing, we’re participating in a chain of events with far reaching consequences. Have you ever stopped to wonder who made the clothes you’re wearing? What sort of life are they living? When brands have transparent supply chains, we can clearly trace the journey our fashion has made. And the lives it has touched.

Clothing supply chains often involve many different individuals at all levels of production, which can make it difficult for companies to know where the different parts of their products originate. Luckily for us, we have slow-fashion entrepreneur Ania Zoltkowski to break the process down, one step at a time.

So what is a clothing supply chain?

The clothing, textiles and footwear industry is incredibly labour intensive. It is estimated to employ more than 60 million people worldwide. The term supply chain refers to the back end of the industry. The chain is the link connecting:

  • the source of raw materials;
  • the factories where those materials are made into garments; and
  • the distribution network by which the clothes are delivered to consumers.

The global clothing supply chain involves millions of people as well as tonnes of water, chemicals, crops, and oil. This is what makes it possible for your clothing to reach your wardrobe. Within the last 20 years there has been an increased demand for high speed, high volume and cheap consumption. Terrible things can happen when blind consumerism is valued over a transparent and ethical supply chain.

Link #1 – The design stage

The design stage is where details of fabrics, silhouettes, trims and finishes are established. The majority of today’s clothing is based on current trends, so it is designed to only last a season. This is called fast fashion and it is responsible for the huge amount of clothing ending up in landfill. People have become accustomed to discarding old styles for the next new thing.

In contrast to fast fashion, considered design contemplates each phase of the clothing supply chain. The designer considers the materials and their impact, the production, and the consumer use stage, to minimise the negative effects on the world around them.

There are many brands that are turning away from fast fashion and toward a more sustainable approach. Increasingly, labels are embracing the Cradle to Cradle design framework. Cradle to Cradle is a philosophy of responsible design, which states that all products must be designed to either fit one of two cycles:

  1. Biological cycle – where the loop is closed by returning products harmlessly to nature; or
  2. Industrial cycle – where the loop is closed by recycling non-degradable material.

Link #2 – Material production

The production of textiles encompasses the complex process of growing or creating the raw textile material, spinning it into a fibre, weaving it into a fabric, and dyeing and finishing it.

Textile production is a major contributor to environmental pollution because of the associated high greenhouse gas emissions and contamination of air and fresh water supplies.

The textile industry is estimated to use 378 billion litres of water annually, using up to 200 litres of water to process, dye and finish each kilo of textiles

WWF

In addition, an estimated 8,000 different synthetic chemicals are used throughout the world to turn raw materials into textiles, many of which are released into freshwater systems – potentially contaminating water used for agriculture and human consumption.

The cultivation of cotton alone relies on heavy consumption of freshwater, and it can take around 2,700 liters of water to make the cotton needed to produce one single t-shirt. The pesticides used for growing cotton taint the water and soil causing major loss of biodiversity. Many farmers become victims of pesticide poisoning that can even lead to death.

Forced labour can also be found in the production of textiles, especially within cotton picking, spinning and weaving stage. Child labour is common in Uzbekistan, as children work for no pay as cotton pickers. The good news is, there are certifications which hold cotton production to certain standards. Keeping an eye out for Fair Trade or Global Organic Textile Standard certified cotton is a great place to start.

Link #3 – Clothing production

The clothing production phase involves the cutting, sewing and finishing of a garment. Within the last 30 years, most production has shifted to developing countries, predominately to Asia, in the search for cheap labour. The arrival of large clothing brands into developing countries was initially greeted with hope for the emancipation for millions of workers. Yet it has also led to poor working conditions in some factories and sweat shops.

According to the International Labour Organization, there are almost 21 million people in the world who are victims of forced labour within the clothing and textile industry – 11.4 million of these are women and girls. Since the majority of garment workers are female, the effective protection of women’s rights is imperative.

Violations are, however, all too common.

Sexual harassment and discrimination exist within many garment factories. Further, the right to maternity leave is often not granted, and women who are hired on fixed duration contacts often do not get them renewed after maternity leave. Many factories lack adequate nursing facilities or child care, which effectively discriminates against women, making it very difficult for them to continue working once they have children. Women also get paid less for the same work as men do.

Link #4 – Distribution and retail

As clothes are manufactured, they need to then be transported globally to retailers and consumers. This widespread transportation of clothes and textiles leads to increased pollution. Producing carbon emissions is inevitable in distribution, however, brands and companies can take measures towards minimising this impact.

Link #5 – Consumer phase

The consumer stage of the clothing supply chain comprises of the consumer usage of the garment, the laundering of the clothing, and the end of product use.

Much of a garment’s environmental impact comes from laundering and not just the from growing, processing and producing the fabric. The washing and drying of a polyester blouse for example, uses around 6 times as much energy as that needed to make it in the first place.

Sadly, across the board, textile recovery rates for recycling remain relatively low, despite textiles being considered almost 100% reusable or recyclable. According to the Council of Textile and Fashion Industries of Australia, clothing is the fastest-growing household waste in Australia. We’re sending around $500 million worth of fashion garments to the tip…every year! Only around a quarter of all waste textiles in the west are reclaimed, with 13% going to material recovery and 13% to incineration. The remainder goes to landfill, where textiles contribute to the overall environmental impact of those sites, including production of methane emissions to air and pollution of groundwater.

The final link – As consumers, what can we do?

The clothing supply chain is a complex system. These issues can seem overwhelming, leaving us with a feeling of helplessness. However, brands respond to consumer demands. If enough of us demand change, then the fashion industry will need to reassess their current practices within the supply chain. You can use resources such as the free Good On You app to compare how different brands impact on people, animals and the planet.

We all have the power to make a difference and create a more responsible fashion industry.

Discover how to create a versatile and ethical wardrobe without breaking the bank with our Ultimate Guide to Creating an Ethical Wardrobe

Editor's note: Ratings are correct at time of publication. Ania's original article has been updated by Kendall Benton-Collins. Feature image via Unsplash.

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